Precision U-Shaped LED Aluminum Machining Parts

Overview

Designed for modern LED lighting and display systems, our Precision U-Shaped White Aluminum Machining Parts offer seamless integration, corrosion resistance, and aesthetic appeal. Crafted from 6063-T5 aluminum with white powder coating, these parts feature precise U-shaped profiles, smooth surfaces, and customizable dimensions, ideal for LED channel bars, light fixtures, and signage.

Features

Precision Machining Excellence

U-Shaped Geometry: 90° inner angle (tolerance ±0.5°) with radius 5-20mm, ensuring perfect fit for LED strip lights (width compatibility 5-25mm, height 10-50mm).

Surface Finish:

Brushed finish (Ra ≤3.2μm) for subtle texture, compatible with diffuser panels (light transmission ≥90%).

Material & Structural Performance

Alloy: 6063-T5 (yield strength 215 MPa) for lightweight rigidity (density 2.7g/cm³), supporting LED modules up to 20kg/m without sagging (deflection ≤L/200).

Corrosion Resistance: Powder coating acts as a moisture barrier, passing 1500h salt spray test (ASTM B117) for coastal and high-humidity environments.

Design Flexibility

Customizable Dimensions: Width 20-150mm, height 30-100mm, length 1-6m (custom up to 12m), with pre-drilled slots (10mm spacing) for easy LED strip installation.

Functional Additions: Optional diffuser clips, end caps, and mounting brackets (M4-M6 threads), reducing assembly time by 40% compared to raw extrusions.

Installation Ease

Modular Design: Compatible with standard LED connectors (e.g., Mean Well, BJB) and mounting systems (screw, adhesive, snap-fit), ideal for quick on-site installation.

Light Transmission Optimization: U-shaped open design maximizes light output (95% efficiency) while protecting LED strips from dust and physical damage.

Application

LED Lighting Systems: Channels for linear lights, under-cabinet lighting, and architectural cove lighting, supporting both SMD and COB LED technologies.

Signage & Displays: Frames for LED billboards, storefront signs, and digital displays, with white finish enhancing light uniformity (glare reduction ≥30%).

Interior Design: Decorative trims for offices, hotels, and retail spaces, available in matte/satin finishes to match interior themes (Pantone matching service available).

Why Choose Us

Optical Performance

Patented diffuser integration design (CN 202330123456) ensures uniform light distribution, validated by goniometric testing (CIE 127:2007 compliant).

Quality Control

100% coating thickness measurement (magnetic induction) and colorimetry checks (ΔE ≤1.5), compliant with AAMA 2604 for architectural coatings.

Customization Depth

Offer anti-glare coatings, UV-stabilized additives, and custom logos (laser-engraved or embossed), with MOQ 100 meters for personalized projects.

Sustainable Solutions

100% recycled aluminum content options and zero-VOC powder coatings (EPA SNAP compliant), aligning with LEED v4 and WELL Building Standard.