High-Tensile Multi-Purpose Aluminum Studs

Overview

Designed for secure and lightweight fastening, our High-Tensile Multi-Purpose Aluminum Studs offer superior load-bearing capacity and corrosion resistance, ideal for construction, machinery, and electronics. Crafted from 6061-T6/7075-T6 aluminum, these studs feature threaded ends, customizable lengths, and surface treatments, ensuring reliable performance in diverse applications.

Features

Premium Alloy Performance

Alloy Options:

6061-T6 (yield 276 MPa): General-purpose stud for medium loads (max 5kN, ISO 898-1 compliant).

7075-T6 (yield 503 MPa): High-strength for critical applications (max 15kN, aerospace-grade, AMS 4140 compliant).

Thread Quality: Manufactured to ISO 965-1 Class 6H/6g, with pitch diameter tolerance ±0.015mm for smooth engagement with nuts and fasteners.

Surface Treatment Options

Corrosion Protection:

Anodised (25μm Type II): Salt spray 1000h for indoor use (e.g., electronics, furniture).

Zinc-nickel plating (10μm): Salt spray 1500h for marine environments (e.g., offshore platforms, shipbuilding).

Wear Resistance: Black hard anodise (50μm Type III, HV 300) for high-friction applications (e.g., machinery mounts, automotive suspensions).

Design Flexibility

Geometry Variety:

Straight studs (length 20-500mm, diameter 3-30mm).

Shoulder studs (shoulder diameter 1.5x thread diameter) for precise positioning (tolerance ±0.05mm).

Head Styles: Flat, round, and countersunk heads, compatible with standard tools (e.g., hex, Torx) for easy installation.

Lightweight & Efficient

Weight Advantage: 60% lighter than steel studs (density 2.7g/cm³), reducing structural load in aerospace and portable equipment (e.g., drone frames, solar panel mounts).

Conductivity: Aluminum studs dissipate heat 3x faster than steel, ideal for electronic enclosures requiring thermal management (JEDEC JESD51-1 compliant).

Application

Construction: Fastens structural panels, cladding, and insulation in buildings, compliant with EN 1999-1-1 Eurocode 9 for aluminum structures.

Mechanical Engineering: Secures gears, pulleys, and bearings in industrial machines, with 7075-T6 studs resisting fatigue in high-cycle applications (≥10^6 cycles).

Electronics: Mounts PCBs, heat sinks, and enclosures in servers and communication equipment, with anodised surfaces preventing electrical shorting (surface resistance ≥10^9 Ω).

Why Choose Us

Tensile Strength Leadership

7075-T6 studs achieve 15% higher tensile strength than industry standards, validated by universal testing machines (ASTM E8/E8M compliant).

Precision Threading

100% thread inspection via Go/No-Go gauges and CMMs, ensuring zero defect rate in critical fastener applications (e.g., aerospace, defense).

Customization Depth

Offer metric (M3-M30) and imperial (1/8"-1") threads, with special coatings (PTFE, Xylan) for low-friction environments (coefficient of friction ≤0.15).

Global Certification

Certified to AS9100D for aerospace studs and IATF 16949 for automotive fasteners, with material traceability (heat lot numbers laser-marked on each stud).